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 MOLDED POWER CHOKE COIL
1. PART NO. EXPRESSION :
PIB0618M SERIES
PIB0618 M 2R2MN(a) (b) (c) (d) (e) (f) (g)
(a) Series code (b) Dimension code (c) Type code
(d) Inductance code : 2R2 = 2.2uH (e) Tolerance code : M = 20%, Y = 30% (f) No coating (g) Internal control number : 11 ~ 99
2. CONFIGURATION & DIMENSIONS :
A C D
2R2 YYXX.
B
E
Unit:m/m A 7.0 0.3 B 6.6 0.3 C 1.6 0.2 D 1.8 0.3 E 3.0 0.3
3. SCHEMATIC :
4. MATERIALS :
d
(a) Core : Alloy metal powder or equivalent (b) Wire : Polyester wire or equivalent (c) Solder Plating : 100% Pb free solder (d) Ink : Halogen-free ketone
a
c b
5. GENERAL SPECIFICATION : a) Test Freq. : L : 100KHz/1V b) Ambient Temp. : 25 C c) Operating Temp. : -40 C to +125 C d) Storage Temp. : -10 C to +40 C e) Humidity Range : 50 ~ 60% RH (Product without taping) f) Heat Rated Current (Irms) : Will cause the coil temp. rise approximately t of 40C (keep 1min.) g) Saturation Current (Isat) : Will cause L0 to drop 30% typical (keep quickly) h) Part Temperature (Ambient+Temp. Rise) : Should not exceed 125 C under worst case operating conditions.
NOTE : Specifications subject to change without notice. Please check our website for latest information.
Halogen Free
HF
31.03.2011
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 1
MOLDED POWER CHOKE COIL
6. ELECTRICAL CHARACTERISTICS : Inductance L 0 ( H ) @ 0A 0.10 30% 0.33 20% 0.47 20% 0.68 20% 1.00 20% 2.20 20% 3.30 20% 4.70 20% 6.80 20% Irms (A) Typ. 18 12 11 9.0 7.0 6.0 5.0 3.5 2.8 Isat (A) Typ. 45 22 18 17 14 12 9.0 5.0 3.5
PIB0618M SERIES
Part No. PIB0618MR10YN PIB0618MR33MN PIB0618MR47MN PIB0618MR68MN PIB0618M1R0MN PIB0618M2R2MN PIB0618M3R3MN PIB0618M4R7MN PIB0618M6R8MN
DCR (m ) Typ. @ 25 C 2.0 5.2 6.9 11.6 14.5 32 57 63 101
DCR (m ) Max. @ 25 C 2.5 6.8 8.0 12.7 17 35 66 70 110
Halogen Free
HF
NOTE : Specifications subject to change without notice. Please check our website for latest information.
31.03.2011
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 2
MOLDED POWER CHOKE COIL
7. CHARACTERISTICS CURVES :
PIB0618MR10YN TMPB0618M-R10
PIB0618M SERIES
0.2
150
0.6
PIB0618MR33MN TMPB0618M-R33
150
0.16
120
0.5
120
INDUCTANCE (uH)
INDUCTANCE (uH)
0.4 90 0.3 60 0.2 30
0.12
90
0.08
60
0.04
30
0.1
0
0
0
0
0
9
18
27
36
45
0
4.4
8.8
13.2
17.6
22
DC CURRENT(A)
DC CURRENT(A)
0.8
PIB0618MR47MN TMPB0618M-R47
100
1.5
PIB0618MR68MN TMPB0618M-R68
200
80
INDUCTANCE (uH)
0.6
1.2
160
INDUCTANCE (uH)
TEMP. RISE(oC)
60 0.4 40
0.9
120
0.6
80
0.2 20
0.3
40
0
0
0
3.6
7.2
10.8
14.4
18
0
0
DC CURRENT(A)
0
3.4
6.8
10.2
13.6
17
DC CURRENT(A)
1.5
PIB0618M1R0MN TMPB0618M-1R0
200
4
PIB0618M2R2MN TMPB0618M-2R2
200
1.2
160
160 3
INDUCTANCE (uH)
INDUCTANCE (uH)
0.9
120
120 2 80
0.6
80
1
0.3 40
40
0
0
0
0
0
2.8
5.6
8.4
11.2
14
0
3
6
9
12
DC CURRENT(A)
DC CURRENT(A)
Halogen Free
HF
NOTE : Specifications subject to change without notice. Please check our website for latest information.
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 3
TEMP. RISE(oC)
TEMP. RISE(oC)
TEMP. RISE(oC)
TEMP. RISE(oC)
TEMP. RISE(oC)
31.03.2011
MOLDED POWER CHOKE COIL
7. CHARACTERISTICS CURVES :
PIB0618M3R3MN TMPB0618M-3R3
PIB0618M SERIES
6
120
8
PIB0618M4R7MN TMPB0618M-4R7
80
5
INDUCTANCE (uH)
INDUCTANCE (uH)
90
6
60
TEMP. RISE(oC)
4
3
60
4
40
2 30 1
2
20
0
0
0
0
0
1.8
3.6
5.4
7.2
9
0
1
2
3
4
5
DC CURRENT(A)
DC CURRENT(A)
12
PIB0618M6R8MN TMPB0618M-6R8
80
10 60
INDUCTANCE (uH)
8
6
40
4 20 2
0
0
0
0.7
1.4
2.1
2.8
3.5
DC CURRENT(A)
TEMP. RISE(oC)
Halogen Free
HF
NOTE : Specifications subject to change without notice. Please check our website for latest information.
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 4
TEMP. RISE(oC)
31.03.2011
MOLDED POWER CHOKE COIL
8. RELIABILITY AND TEST CONDITION
PIB0618M SERIES
TEST CONDITION
HP4284A, CH11025, CH3302, CH1320, CH1320S LCR meter. CH16502, Agilent33420A Micro-Ohm Meter. Irms(A) will cause the coil temperature rise approximately T of 40C without core loss 1. Applied the allowed DC current(keep 1min). 2. Temperature measured by digital surface thermometer
ITEM
Electrical Characteristics Test Inductance DCR Heat Rated Current (Irms)
PERFORMANCE
Refer to standard electrical characteristics list
Saturation Current (Isat) Reliability Test High Temperature Test
L30% typical Electric specification should be satisfied
Isat(A) will cause Lo to drop Temperature : 125 2 C Time : 1000 12hrs Measured at room temperature after placing for 2 to 3hrs (MIL-PRF-27)
Low Temperature Test Thermal Shock
Temperature : -40 2 C Time :500 12hrs Measured at room temperature after placing for 2 to 3hrs Conditions of 1 cycle.
Step 1 2 3 Temperature ( C) -40+0/-2 Room Temperature +125+2/-0 Times (min.) 15 1 Within <0.2 15 1
Total : 300 cycles Measure at room temperature after placing for 2 to 3 hrs. (AEC-Q200-REV C) Humidity Resistance Temperature : 85 2 C Humidity : 85 3% RH Time : 1000 12hrs Measured at room temperature after placing for 2 to 3hrs (AEC-Q200-REV C) Frequency : 10-2000-10Hz for 20 min. Amplitude: Parts mounted within 2" from any secure point Directions and times : X, Y, Z directions for 20 min. This cycle shall be performed 12 times in each of three mutually perpendicular directions. (Total 12hours). (MIL-STD-202 Method 204 D Test condition B) Preheat : 150 5 C Duration : 5 minutes Temperature : 260 5 C, 20-40 seconds (IPC/JEDEC J-STD-020C) Terminals should be covered by over 95% solder on visual inspection. After dip into flux dip into solder 235 5 C, 4 1seconds Flux, solder for lead free (ANSI/J-STD-002C Method B)
Random Vibration Test
Reflow Test
Solder test
Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information.
HF
31.03.2011
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 5
MOLDED POWER CHOKE COIL
9. SOLDERING AND MOUNTING : 9-1. Recommended PC Board Pattern
7.7 2.5 3.5
PIB0618M SERIES
9-2. Soldering Mildly activated rosin fluxes are preferred. The minimum amount of solder can lead to damage from the stresses caused by the difference in coefficients of expansion between solder, chip and substrate. Our terminations are suitable for all wave and re-flow soldering systems. If hand soldering cannot be avoided, the preferred technique is the utilization of hot air soldering tools. 9-2.1 Solder Re-flow : Recommended temperature profiles for re-flow soldering in Figure 1. 9-2.2 Soldering Iron (Figure 2) : Products attachment with soldering iron is discouraged due to the inherent process control limitations. In the event that a soldering iron must be employed the following precautions are recommended. Note : a) Preheat circuit and products to 150 C. b) 355 C tip temperature (max) c) Never contact the ceramic with the iron tip d) 1.0mm tip diameter (max) e) Use a 20 watt soldering iron with tip diameter of 1.0mm f) Limit soldering time to 4-5 secs.
Preheating
Soldering
20~40s
TEMPERATURE C
TEMPERATURE C
Natural cooling
Preheating
350
Soldering
Natural cooling
TP(260 C/40s max.) 217 200 150 60~180s 25 480s max. 60~150s
150
Time(sec.)
Over 1min.
Gradual Cooling Within 4-5s
Figure 1. Re-flow Soldering
Figure 2. Iron Soldering
Halogen Free
HF
NOTE : Specifications subject to change without notice. Please check our website for latest information.
31.03.2011
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 6
MOLDED POWER CHOKE COIL
10. PACKAGING INFORMATION : 10-1. Reel Dimension
PIB0618M SERIES
COVER TAPE
2.0 0.5 D B OC A
EMBOSSED CARRIER
Type 13" x 16mm
A(mm) 16.0 0.5
B(mm) 100 2.0
C(mm) 13.5 0.5
D(mm) 330
10-2 Tape Dimension
4.0
2.0
O1.5
1.75
t
F W
2R2 XXXX 2R2 XXXX 2R2 XXXX 2R2 XXXX 2R2 XXXX 2R2 XXXX 2R2 XXXX 2R2 XXXX 2R2 XXXX
P Ao
Bo
Ko
Series PIB0618M
Ao(mm) 7.0 0.1
Bo(mm) 7.7. 0.1
Ko(mm) 2.1 0.1
P(mm) 12.0 0.1
W(mm) 16.0 0.3
F(mm) 7.5 0.1
t(mm) 0.35 0.05
10-3. Packaging Quantity
Size Chip / Reel Inner Box Carton
0618 2000 4000 16000
Halogen Free
HF
NOTE : Specifications subject to change without notice. Please check our website for latest information.
31.03.2011
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 7
MOLDED POWER CHOKE COIL
10-4. Tearing Off Force F
165 to 180
PIB0618M SERIES
The force for tearing off cover tape is 10 to 130 grams in the arrow direction under the following conditions. (referenced ANSI/EIA-481-C-2003 of 4.11 standard)
Room Temp. ( C) 5~35 Room Humidity (%) 45~85 Room atm (hPa) 860~1060 Tearing Speed (mm/min) 300
Top cover tape
Base tape
Application Notice
1. Storage Conditions : To maintain the solderabililty of terminal electrodes : a) Temperature and humidity conditions : Less than 30 C and 70% RH. b) Recommended products should be used within 6 months from the time of delivery. c) The packaging material should be kept where no chlorine or sulfur exists in the air. 2. Transportation : a) Products should be handled with care to avoid damage or contamination from perspiration and skin oils. b) The use of tweezers or vacuum pick up is strongly recommended for individual components. c) Bulk handling should ensure that abrasion and mechanical shock are minimized.
Halogen Free
HF
NOTE : Specifications subject to change without notice. Please check our website for latest information.
31.03.2011
SUPERWORLD ELECTRONICS (S) PTE LTD
PG. 8


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